Machining Capabilities
Zemco Tool & Die is able to offer a wide range of machining capabilities due to our investment in our people and our processes. First, we employ a team of experienced machinists and technicians, providing them with continuous education and ideal working conditions to ensure applied knowledge and peak machining performance. Second, we analyze and work to continuously improve upon all aspects of production, from design to machining to quality assurance.
Following is a comprehensive list of our current machining equipment:
Machining Centers
| QTY | MAKE | MODEL | DESCRIPTION |
XYZ
|
|
1
|
Fadal | VMC4020 | 4-axis CNC machining center, 21-position auto tool changer | 40"x20"x20" |
|
1
|
Fadal | VMC15XT | 4-axis CNC machining center, 21-position auto tool changer | 30"x16"x20" |
|
2
|
Haas | VF6 | 4-axis CNC machining center, 24-position auto tool changer | 64"x32"x30" |
|
1
|
Haas | VF4 | 4-axis CNC machining center, 24-position auto tool changer | 50"x20"x25" |
Lathes
 |
QTY | MAKE | MODEL | DESCRIPTION |
L X Ø
|
|
2
|
Haas | SL30 | CNC lathe with live tooling & bar feeder |
34"x17"
|
|
|
1
|
Haas | SL20 | CNC lathe with live tooling & bar feeder |
20"x10.3"
|
|
|
1
|
Haas | SL20 | CNC lathe with live tooling |
20"x10.3"
|
|
|
1
|
Haas | HL2 | CNC lathe |
20"x10"
|
|
|
1
|
Hitachi-Seiki | 20SIII | Hitec-Turn CNC lathe | 15.7"x12.5" | |
|
1
|
Hitachi-Seiki | 23J | Hitec-Turn CNC lathe |
24.8"x13.3"
|
|
|
2
|
Mori Seiki | SL-0 | CNC lathe |
10"x4"
|
|
|
2
|
Okuma | LCS-15/H | CNC lathe |
20"x10"
|
|
|
1
|
Clausing | Colchester | Lathe |
32"x6"
|
|
|
1
|
Hardinge | DV-59 | Lathe |
16"x1"
|
|
|
1
|
Hardinge | HLV-H | Lathe |
16"x1"
|
|
|
1
|
Hardinge | TFB-H | Lathe |
16"x1"
|
Milling Machines
| QTY | MAKE | MODEL | DESCRIPTION |  |
|
1
|
Bridgeport | Easy Track | CNC mill | |
|
2
|
Enco | Turn-Pro | CNC mill |
High-Speed Stamping Presses
| QTY | MAKE | MODEL | BED SIZE | SPM | STROKE |
CAPACITY
|
|
2
|
Bruderer | BSTA30 |
20.875"x25.125"
|
up to 1425
|
.5"-1.5"
|
30 ton
|
|
1
|
Bruderer | BSTA22E |
15.750"x21.875"
|
up to 1800
|
.5"-1.5"
|
30 ton
|
|
2
|
Bruderer | BSTA20 |
15.750"x21.875"
|
up to 2000
|
.31"-1.5"
|
22 ton
|
|
1
|
Oak | 30-SS/Namco feed |
15.500"x40.000"
|
up to 1500
|
1.5"-fixed
|
30 ton
|
|
1
|
V&O | 25SS-12 |
19.875"x26.000"
|
up to 1999
|
.75"-fixed
|
25 ton
|
|
2
|
Perkins | 5C |
7.500"x12.000"
|
up to 500
|
1.25"-fixed
|
5 ton
|
|
1
|
Minster | 6 |
21.000"x33.000"
|
up to 90
|
1.25"-4.00"
|
60 ton
|
| 2 | Littell | H-80 Uncoiler | --- | --- | --- | --- |
Injection Molding Presses
| QTY | MAKE | MODEL | DESCRIPTION | CAPACITY |
|
1
|
Toyo | TI-35BS | 3 pressures, 4 speeds with micropro control | 35 ton, 2.3in³(1.3oz.) |
|
1
|
Toyo | TI-90GS | 3 pressures, 4 speeds | 90 ton, 8.1in³(4.4oz.) |
EDM
| QTY | MAKE | MODEL | DESCRIPTION |
|
1
|
Charmilles | Robofil 4020 | 5-axis wire EDM with taper cutting capability, with 3R tooling |
|
1
|
Sodick | EPOC-3 | CNC sink EDM with orbiting and tapping capabilities, with 3R tooling |
|
1
|
Gromax | GD-16 | Super high-speed hole machine/popper |
Profile & Jig Grinders
| QTY | MAKE | MODEL | DESCRIPTION |  |
|
1
|
Moore | G18 | Jig grinder | |
|
1
|
Wasino | GLS125A | Optical profile grinder | |
|
1
|
Wasino | GLS125A10X | Optical profile grinder |
Surface Grinders
 |
QTY | MAKE | MODEL | DESCRIPTION |
|
1
|
Supertec | STP-1428AD | Surface grinder | |
|
1
|
Harig | 618 Slicer | Microprocessor controlled carbide hogger | |
|
4
|
Parker Majestic | Various | Surface grinder | |
|
2
|
Harig | 612 | Surface grinder | |
|
1
|
Mitsui High-Tec | MSG200MH | Surface grinder | |
|
1
|
Mitsui High-Tec | MSG250H | Surface grinder | |
|
1
|
Brown & Sharpe | 612 Master | Surface grinder |
Screw Machining
| QTY | MAKE | MODEL | DESCRIPTION |
CAPACITY - Ø
|
|
3
|
Bechler | BR20 | Swiss screw machine |
.750"
|
|
2
|
Strohm | 125 | Swiss screw machine |
.500"
|
|
1
|
Brown & Sharpe | OOG | Screw machine |
.500"
|
|
7
|
Brown & Sharpe | OG | Screw machine |
.750"
|
|
3
|
Brown & Sharpe | 2G | Screw machine |
.750"
|
|
6
|
Brown & Sharpe | 2 | Screw machine |
1.250"
|
|
3
|
Brown & Sharpe | 2G | Screw machine |
1.625"
|
|
4
|
Index Werke | DG12 | Screw machine |
.500"
|
|
1
|
Index Werke | DO12 | Screw machine |
.500"
|
|
2
|
Index Werke | C29 12 | Screw machine |
1.000"
|
|
2
|
Index Werke | B60 | Screw machine |
2.000"
|
Quality Assurance
| QTY | MAKE | MODEL | DESCRIPTION |
XYZ
|
|
1
|
Mistral | 100705 | Slant Bridge CMM with CMM Manager software package | 28"x38"x16" |
|
1
|
Brown & Sharpe | Micro-Hite | Programmable ± .000050" | z - 28" |
Welding, Fabrication & Metal Services
|
|
Inspection & Second Operation
|
|