Wednesday, 23 May 2018

Haas VF6 Machining Capabilities

Machining Capabilities

Zemco Tool & Die is able to offer a wide range of machining capabilities due to our investment in our people and our processes. First, we employ a team of experienced machinists and technicians, providing them with continuous education and ideal working conditions to ensure applied knowledge and peak machining performance. Second, we analyze and work to continuously improve upon all aspects of production, from design to machining to quality assurance.

 

 

Following is a comprehensive list of our current machining equipment:

 

Machining Centers

QTY MAKE MODEL DESCRIPTION
XYZ
1
Fadal VMC4020 4-axis CNC machining center, 21-position auto tool changer 40"x20"x20"
1
Fadal VMC15XT 4-axis CNC machining center, 21-position auto tool changer 30"x16"x20"
2
Haas VF6 4-axis CNC machining center, 24-position auto tool changer 64"x32"x30"
1
Haas VF4 4-axis CNC machining center, 24-position auto tool changer 50"x20"x25"

 

Lathes     

Haas SL30 Machining Capabilities
 
 
 
 
 
 
 
 
 
 
 
QTY MAKE MODEL DESCRIPTION
L X Ø
2
Haas SL30 CNC lathe with live tooling & bar feeder
34"x17"
1
Haas SL20 CNC lathe with live tooling & bar feeder
20"x10.3"
1
Haas SL20 CNC lathe with live tooling
20"x10.3"
1
Haas HL2 CNC lathe
20"x10"
1
Hitachi-Seiki 20SIII Hitec-Turn CNC lathe 15.7"x12.5"
1
Hitachi-Seiki 23J Hitec-Turn CNC lathe
24.8"x13.3"
2
Mori Seiki SL-0 CNC lathe
10"x4"
2
Okuma LCS-15/H CNC lathe
20"x10"
1
Clausing Colchester Lathe
32"x6"
1
Hardinge DV-59 Lathe
16"x1"
1
Hardinge HLV-H Lathe
16"x1"
1
Hardinge TFB-H Lathe
16"x1"

 

Milling Machines

QTY MAKE MODEL DESCRIPTION BridgeportEZtrak
1
Bridgeport Easy Track CNC mill
2
Enco Turn-Pro CNC mill

 

High-Speed Stamping Presses

QTY MAKE MODEL BED SIZE SPM STROKE
CAPACITY
2
Bruderer BSTA30
20.875"x25.125"
up to 1425
.5"-1.5"
30 ton
1
Bruderer BSTA22E
15.750"x21.875"
up to 1800
.5"-1.5"
30 ton
2
Bruderer BSTA20
15.750"x21.875"
up to 2000
.31"-1.5"
22 ton
1
Oak 30-SS/Namco feed
15.500"x40.000"
up to 1500
1.5"-fixed
30 ton
1
V&O 25SS-12
19.875"x26.000"
up to 1999
.75"-fixed
25 ton
2
Perkins 5C
7.500"x12.000"
up to 500
1.25"-fixed
5 ton
1
Minster 6
21.000"x33.000"
up to 90
1.25"-4.00"
60 ton
2 Littell H-80 Uncoiler --- --- --- ---

 

BrudererBSTA30

Injection Molding Presses

QTY MAKE MODEL DESCRIPTION CAPACITY
1
Toyo TI-35BS 3 pressures, 4 speeds with micropro control 35 ton, 2.3in³(1.3oz.)
1
Toyo TI-90GS 3 pressures, 4 speeds 90 ton, 8.1in³(4.4oz.)

 

EDM

QTY MAKE MODEL DESCRIPTION
1
Charmilles Robofil 4020 5-axis wire EDM with taper cutting capability, with 3R tooling
1
Sodick EPOC-3 CNC sink EDM with orbiting and tapping capabilities, with 3R tooling
1
Gromax GD-16 Super high-speed hole machine/popper

 

Profile & Jig Grinders 

QTY MAKE MODEL DESCRIPTION MooreG18JigGrinder
1
Moore G18 Jig grinder
1
Wasino GLS125A Optical profile grinder
1
Wasino GLS125A10X Optical profile grinder

 

Surface Grinders

SupertecSurfaceGrinder400
 
 
 
 
 
 
QTY MAKE MODEL DESCRIPTION
1
Supertec STP-1428AD Surface grinder
1
Harig 618 Slicer Microprocessor controlled carbide hogger
4
Parker Majestic Various Surface grinder
2
Harig 612 Surface grinder
1
Mitsui High-Tec MSG200MH Surface grinder
1
Mitsui High-Tec MSG250H Surface grinder
1
Brown & Sharpe 612 Master Surface grinder

 

Screw Machining

QTY MAKE MODEL DESCRIPTION
CAPACITY - Ø
3
Bechler BR20 Swiss screw machine
.750"
2
Strohm 125 Swiss screw machine
.500"
1
Brown & Sharpe OOG Screw machine
.500"
7
Brown & Sharpe OG Screw machine
.750"
3
Brown & Sharpe 2G Screw machine
.750"
6
Brown & Sharpe 2 Screw machine
1.250"
3
Brown & Sharpe 2G Screw machine
1.625"
4
Index Werke DG12 Screw machine
.500"
1
Index Werke DO12 Screw machine
.500"
2
Index Werke C29 12 Screw machine
1.000"
2
Index Werke B60 Screw machine
2.000"

 

Quality Assurance

QTY MAKE MODEL DESCRIPTION
XYZ
1
Mistral 100705 Slant Bridge CMM with CMM Manager software package 28"x38"x16"
1
Brown & Sharpe Micro-Hite Programmable ± .000050" z - 28"

 

solidworkslogo 

 

Welding, Fabrication & Metal Services

 

 

  • Hurco PRDC 150-3660 CNC Press Brake, 165 ton X 13' long with crown compensation
  • Uni-Hydro Ironworker Model #42-14 42-ton Press Brake
  • MIG, Heliarc/TIG, Acetylee, Stick & Spray Metal, Brazing & Ultra-sonic Welding
  • MIG/TIG/Stick TWECO Fabricator 211i  3-in-1 Welder
  • Metal Slitting - able to wind (10) 1000 lb. coils simultaneously
  • (2) Cosen Band Saws
  • (2) Roll-in Band Saws

 

Inspection & Second Operation

 


COMPLETE SET OF GAGES AND INSPECTION EQUIPMENT, INCLUDING:

  • Brown & Sharpe programmable Micro-Hite ± .000050"
  • Sylvac Z_Cal 300
  • Rockwell Hardness Tester (Model HR-150A)
  • (3) Optical Comparators
  • (7) Gage Block Sets
  • Federal Gage with resolution to .00001"
  • (5) Vertical Mills with digital readouts
  • (8) Drill Presses
  • (1) Heat Treat Oven
  • Fully equipped shop, including all cutters, presses, drills, saws, parts, service and repairs to support all shop equipment