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Machines
available

These are some of the machines we have available.

Machining Capabilities

Zemco Tool & Die is able to offer a wide range of machining capabilities due to our investment in our people and our processes. First, we employ a team of experienced machinists and technicians, providing them with continuous education and ideal working conditions to ensure applied knowledge and peak machining performance. Second, we analyze and work to continuously improve upon all aspects of production, from design to machining to quality assurance.

Following is a comprehensive list of our current machining equipment:

Machining Centers

QTYMAKEMODELDESCRIPTIONXYZ
1FadalVMC40204-axis CNC machining center, 21-position auto tool changer40″x20″x20″
1FadalVMC15XT4-axis CNC machining center, 21-position auto tool changer30″x16″x20″
2HaasVF64-axis CNC machining center, 24-position auto tool changer64″x32″x30″
1HaasVF44-axis CNC machining center, 24-position auto tool changer50″x20″x25″

Lathes     

QTYMAKEMODELDESCRIPTIONL X Ø
2HaasSL30CNC lathe with live tooling & bar feeder34″x17″
1HaasSL20CNC lathe with live tooling & bar feeder20″x10.3″
1HaasSL20CNC lathe with live tooling20″x10.3″
1HaasHL2CNC lathe20″x10″
1Hitachi-Seiki20SIIIHitec-Turn CNC lathe15.7″x12.5″
1Hitachi-Seiki23JHitec-Turn CNC lathe24.8″x13.3″
2Mori SeikiSL-0CNC lathe10″x4″
2OkumaLCS-15/HCNC lathe20″x10″
1ClausingColchesterLathe32″x6″
1HardingeDV-59Lathe16″x1″
1HardingeHLV-HLathe16″x1″
1HardingeTFB-HLathe16″x1″

Milling Machines

QTYMAKEMODELDESCRIPTION
1BridgeportEasy TrackCNC mill
2EncoTurn-ProCNC mill

High-Speed Stamping Presses

QTYMAKEMODELBED SIZESPMSTROKECAPACITY
2BrudererBSTA3020.875″x25.125″up to 1425.5″-1.5″30 ton
1BrudererBSTA22E15.750″x21.875″up to 1800.5″-1.5″30 ton
2BrudererBSTA2015.750″x21.875″up to 2000.31″-1.5″22 ton
1Oak30-SS/Namco feed15.500″x40.000″up to 15001.5″-fixed30 ton
1V&O25SS-1219.875″x26.000″up to 1999.75″-fixed25 ton
2Perkins5C7.500″x12.000″up to 5001.25″-fixed5 ton
1Minster621.000″x33.000″up to 901.25″-4.00″60 ton
2LittellH-80 Uncoiler

Injection Molding Presses

QTYMAKEMODELDESCRIPTIONCAPACITY
1ToyoTI-35BS3 pressures, 4 speeds with micropro control35 ton, 2.3in³(1.3oz.)
1ToyoTI-90GS3 pressures, 4 speeds90 ton, 8.1in³(4.4oz.)

EDM

QTYMAKEMODELDESCRIPTION
1CharmillesRobofil 40205-axis wire EDM with taper cutting capability, with 3R tooling
1SodickEPOC-3CNC sink EDM with orbiting and tapping capabilities, with 3R tooling
1GromaxGD-16Super high-speed hole machine/popper

Profile & Jig Grinders 

QTYMAKEMODELDESCRIPTION
1MooreG18Jig grinder
1WasinoGLS125AOptical profile grinder
1WasinoGLS125A10XOptical profile grinder

Surface Grinders

QTYMAKEMODELDESCRIPTION
1SupertecSTP-1428ADSurface grinder
1Harig618 SlicerMicroprocessor controlled carbide hogger
4Parker MajesticVariousSurface grinder
2Harig612Surface grinder
1Mitsui High-TecMSG200MHSurface grinder
1Mitsui High-TecMSG250HSurface grinder
1Brown & Sharpe612 MasterSurface grinder

Screw Machining

QTYMAKEMODELDESCRIPTIONCAPACITY – Ø
3BechlerBR20Swiss screw machine.750″
2Strohm125Swiss screw machine.500″
1Brown & SharpeOOGScrew machine.500″
7Brown & SharpeOGScrew machine.750″
3Brown & Sharpe2GScrew machine.750″
6Brown & Sharpe2Screw machine1.250″
3Brown & Sharpe2GScrew machine1.625″
4Index WerkeDG12Screw machine.500″
1Index WerkeDO12Screw machine.500″
2Index WerkeC29 12Screw machine1.000″
2Index WerkeB60Screw machine2.000″

Quality Assurance

QTYMAKEMODELDESCRIPTIONXYZ
1Mistral100705Slant Bridge CMM with CMM Manager software package28″x38″x16″
1Brown & SharpeMicro-HiteProgrammable ± .000050″z – 28″

 

Welding, Fabrication & Metal Services

   Hurco PRDC 150-3660 CNC Press Brake, 165 ton X 13′ long with crown compensation Uni-Hydro Ironworker Model #42-14 42-ton Press Brake MIG, Heliarc/TIG, Acetylee, Stick & Spray Metal, Brazing & Ultra-sonic Welding MIG/TIG/Stick TWECO Fabricator 211i  3-in-1 Welder Metal Slitting – able to wind (10) 1000 lb. coils simultaneously (2) Cosen Band Saws (2) Roll-in Band Saws

Inspection & Second Operation

 
COMPLETE SET OF GAGES AND INSPECTION EQUIPMENT, INCLUDING: Brown & Sharpe programmable Micro-Hite ± .000050″ Sylvac Z_Cal 300 Rockwell Hardness Tester (Model HR-150A) (3) Optical Comparators (7) Gage Block Sets Federal Gage with resolution to .00001″ (5) Vertical Mills with digital readouts (8) Drill Presses (1) Heat Treat Oven Fully equipped shop, including all cutters, presses, drills, saws, parts, service and repairs to support all shop equipment


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